VR Headset Maker Service Plastic Injection Moulding

Basic Info

Model NO.	M-932
Warranty	3 Years
Shaping Mode	Injection Mould
Surface Finish Process	Polishing
Mould Cavity	Multi Cavity
Plastic Material	ABS
Process Combination Type	Compound Die
Application	Car, Household Appliances, Furniture, Commodity, Electronic, Home Use
Runner	Cold Runner
Design Software	UG
Installation	Fixed
Certification	TS16949, CE, ISO, FDA
Standard	HASCO
Customized	Customized
After-sales Service	3 Years
Transport Package	Customized
Trademark	PSM
Origin	China
HS Code	3901100001
Production Capacity	600set/Years

Packaging & Delivery

Package size per unit product 350.00cm * 120.00cm * 10.00cm Gross weight per unit product 5.000kg

Product Description

Products Information
Product Name	VR headset Plastic Injection Mold
Shaping Mode	Plastic Injection Mould
Surface treatment	Polish. Etched. Texture
Ejection System	Ejector pin
Part Material	ABS
Part Size(MM)	350*100*10
Mold Standard	HASCO standard
Packaging	According to customers' requirement
Mould Steel	A plate	S50C
	B plate	S50C
	Cavity Insert	S136 (HRC 45-50 )
	Core Insert	S136 (HRC 45-50 )
	Slider Insert	2344
	Ejector Plate	S50C
	Spare Parts	S50C
Mould Description	Mould Size(L*W*H MM)	480*260*150
	Mould Gross Weight(KGS)	965
	Mould Life Time(Shots)	1,000,000
	Mould Manufacturing Cycle	35 days
	Surface Finish	Polishing
	Runner Description	Hot runner
	Ejection System	Eject blade
	Cycle Time(Second)	55s
	Injection Gate Type	Side gate

Mould Type	Plastic Injection Mold
Mould Material	P20/718/738/NAK80/S136
Mould Base	HASCO,DME,MISUMI,JIS,LKM etc
Mould Runner	Cold Runner/ Hot Runner
Mould Gate	Slide Gate/Sub Gate/Pin- point Gate
Cavity	Single /Multi Cavity
Designing Software	UG/PROE/CAD/SOLIDWORKS
Moulding equipment	CNC,Wire Cutting,Milling Machine,EDM
Raw-material	ABS,PP,PC,PA6,PA66,PVC,POM,PMMA,PS etc
Package way	Wooden pallet, carton
OEM/ODM	Welcome and please offer 2D/3D file or sample
Lead time	About 20 days

Soft Mold and Hard Mold of Injection Mold
Soft mold means that the hardness of the mold core is below 44HRC,and the steel used im the mold core can meet the requirements without heat treatment after buying it.
Japanese steel NAK80 is one of the hardest pre-hardened steels,with a hardness of 38-41HRC,and its fine and uniform structure is suitable for polishing.The rough machining and finishing of the mold cavity mainly rely on CNC machining.Under the current technical conditions,the most suitable hardness of steel for machining is 38HRC.At this hardness,the durability of the cutting tool is also high,and the machining efficiency is also the highest.
Machining can both generate stress and eliminate residual stress,which may cause immediate deformation of the workpiece,or deformation during subsequent heat treatment.Therefore,for large soft molds,it is recommended to vacuum the workpiece after rough machining to relieve stress.
Hard mold means that the hardness is above 45HRC,and the steel used in the mold core needs to be heat treated after buying it,such as quenching and tempering,in order to meet the requirements of use.Such an injection mold is called a hard mold.For example,the inner module is made of steel such as H13 steel,420 steel,S7 steel and 1.2344.
In addition to the large difference in the life of the mold,the soft mold and the hard mold generally have no effect on the product.
There are many manufacturing processes for hard molds,and the cost of molds will increase by more than 30% compared with the same soft molds.The purpose of quenching is to greatly improve the strength hardness,wear resistance,fatigue strength and toughness of steel,so as to meet the long life requirements of molds.Since quenching will cause deformation of the workpiece,it is necessary to design a reserved amount of deformation.
The typical processing technology of the hard mold core is: increase the machining allowance by 0.5mm in the three directions of the length,width and height of the mold core.It should be noted that the verticality tolerance of the blank in each direction can not be greater than 0.02;The pen marks the reference angle and the parts to be processed.

 

POWERFULSKY MOULD Located in ShenZhen,near by HongKong.PowerfulSky Mould specializes in injection moulding production and injection mould making. In pursuit to provide our clients with economical solutions, our 9000 square meters facility offers a wide range of machinery, ranging from 60 Tons -1000 Tons precision injection moulding capacities, toatomized robotic arm sorting and packing production lines. As the development of the world economic integration, PowerfulSky Mould will spare no efforts in exploring under the principle of " Making your concept into reality". There is no job too small for us. Please enquire so we can help you find a solution.
In-House Design and Manufacturestanding at the forefront of injection moulding and tooling for more than 20 years, PowerfulSky Mould prides itself in our In-House Design and Manufacturing. We employ highly skilled and professional operators for our drilling, CNC, EDM, Proprietary Mirror EDM, Mould Polishing machines. PowerfulSky Mould passed ISO9001 and IATF16949 quality management system certification. As well as ROHS environmental protection system and SGS certification. SPC is widely used in product development design, mould making, products molding, painting, coating, silkscreen and assembly, to ensure our products in high quality and high finish standard.

 

Powefulsky Mould strives to produce high quality products and fast delivery times forall our clients by providing a complete service. From start to finish we offer Design,Prototyping, Mould making,production, packaging and shipping. Products covered by the industries of medical devices, beauty and care, household appliances, Netcom products and Auto and so on. PowerfulSky Mould's clients from all over the world as: USA, Europe, Brazil, Russia, Australia New Zealand and so on. We always believe technology is the primary productive force for the existence and development of the enterprises.From our state-of-the-art factory in Shen Zhen,China,Powerfulsky Mould offers the latest in precision engineered technology,with a wide range of services for our customers,including:
·Injection Molding Prototype Design
·Rapid Prototyping
·Mold Tool Design
·Tool Making
·Injection Molding
·Assembly- Secondary Processing
·Ultrasonic Welding
·Painting
·Printing

We work closely with our customers at every stage of the process,from initial Computer Aided Design and mould tool design through to manufacture,using high quality injection mouldings to deliver an integrated service tailored to their needs.
We are sure that you will find all the information you need about the wide range of precision injection moulding services we offer,however please feel free to contact us for further details.